The benefits of forgings are mainly reflected in their superior mechanical properties, high production efficiency, high material utilization rate, and suitability for the manufacture of complex and important parts.
Superior mechanical properties: Through plastic deformation and recrystallization processes, forgings can eliminate defects such as pores, shrinkage cavities, and dendrites inside metal ingots, refine coarse grains, and obtain dense metal structures, thereby improving the mechanical properties of forgings. This treatment not only optimizes the microstructure, but also retains the streamlined shape of the metal, making forgings more resistant to heavy loads and impact loads.
High production efficiency: Forging is an efficient processing method that can quickly shape metal billets into the required shape and size. Compared with other manufacturing methods, forging has higher labor productivity.
High material utilization: During the forging process, the plastic deformation of the metal allows the material to be rearranged without cutting during forming, which greatly improves the material utilization rate and reduces waste.
Suitable for complex and important parts: Forging can produce parts with complex shapes and high performance requirements, while castings are not very suitable for such applications. Due to its excellent mechanical properties and high material utilization, forgings are particularly suitable for manufacturing parts that need to withstand high loads and complex stress conditions.
In summary, the benefits of forgings mainly lie in their excellent mechanical properties, efficient production process, high material utilization, and suitability for manufacturing parts with complex and high performance requirements. These characteristics make forgings widely used in many industrial fields.